By: Webb, Stokes & Sparks
A product is not legally defective simply because it caused an injury. Under Texas law, a product is typically considered defective if it has a manufacturing defect, a design defect, or inadequate warnings or instructions, and that defect was a producing cause of the harm. Understanding these three categories is the starting point for determining whether a product-related injury may support a valid legal claim.
In San Angelo and across West Texas, many residents work in construction, oilfield operations, agriculture, and industrial settings where they interact daily with complex equipment and tools. When a product fails, the consequences can be severe and life-altering. These cases are legally and technically complex because liability depends not just on how the injury happened, but on how the product was designed, manufactured, and marketed before it ever reached the end user.
A manufacturing defect occurs when something goes wrong during production. The product may have been designed correctly, but a mistake during assembly, fabrication, or quality control made this particular unit unsafe. The product deviates from its intended design in a way that makes it more dangerous than expected. A single defective unit can exist within an otherwise sound product line. Common examples include faulty welds, contaminated materials, improperly installed components, and structural weaknesses caused by assembly errors.
Under Texas products liability law, a manufacturing defect claim requires showing that the product deviated from its planned design in its construction or quality, and that this deviation was a producing cause of the injury.
Design defects are more complex. In these cases, the product was manufactured exactly as intended, but the underlying design itself is inherently dangerous. Texas law places a specific burden on design defect claims under Tex. Civ. Prac. an d Rem. Code Section 82.005. A claimant must prove by a preponderance of the evidence two things: first, that a safer alternative design existed; and second, that the defective design was a producing cause of the injury.
The statute defines a safer alternative design as one that, in reasonable probability, would have prevented or significantly reduced the risk of injury without substantially impairing the product’s utility, and that was economically and technologically feasible at the time the product left the manufacturer’s or seller’s control. This is a meaningful legal standard. Not every dangerous product is defective. Many products carry inherent risk, but the question is whether that risk could have been reasonably reduced through a better design that was actually achievable.
A product can also be legally defective if it lacks adequate warnings or instructions, even when its design and manufacture are sound. Manufacturers have a duty to warn about non-obvious risks and to provide clear instructions for safe use. Common failures in this category include missing safety warnings on labels, inadequate instructions for handling or operation, failure to disclose known hazards, and poorly worded or unclear guidance.
Courts examine whether the manufacturer warned about risks that an ordinary user would not anticipate, and whether proper instructions could have prevented the injury. This category is especially significant for industrial equipment, chemical products, and specialized tools common in San Angelo’s oilfield and construction industries.
Manufacturers are typically the primary defendants in product liability cases. They bear responsibility for designing, producing, testing, and placing the product into the stream of commerce. If a defect originates in the design or production process, the manufacturer is central to the claim. Texas law defines manufacturer broadly to include designers, assemblers, fabricators, compounders, and processors of any product or component part.
Texas law significantly limits when non-manufacturing sellers can face liability. Under Tex. Civ. Prac. and Rem. Code Section 82.003, a seller who did not manufacture the product is generally not liable unless the claimant proves at least one of the following exceptions applies:
This framework protects innocent distributors and retailers while keeping liability focused on those who contributed to the defect.
Courts have had to address whether companies facilitating digital sales qualify as sellers under Texas law. The Texas Supreme Court held that the statutory definition of seller covers those who actually relinquish title to the product in the distribution chain. A marketplace facilitator that never takes title to third-party products sold through its platform may not qualify as a seller. This reflects how Texas product liability law continues to evolve alongside modern e-commerce distribution models.
Two separate time limits govern when product liability claims must be filed in Texas, and missing either can permanently bar recovery.
First, under Tex. Civ. Prac. and Rem. Code Section 16.003, most personal injury claims must be filed within two years from the date the injury occurred or was discovered.
Second, Texas imposes a 15-year statute of repose for many product liability claims under Tex. Civ. Prac. and Rem. Code Section 16.012. Regardless of when the injury occurred, a claim generally cannot be brought more than 15 years after the date of the product’s first sale.
This deadline runs from the product’s sale date, not the injury date, and can bar claims even when the two-year limitations period has not yet expired. Exceptions exist for certain latent disease and exposure cases, but understanding both deadlines is essential when investigating any product-related injury.
Proving a product defect requires strong and well-preserved evidence. The product itself should be preserved whenever possible. Additional evidence that commonly plays a role includes photographs of the product and the accident scene, original packaging, labels, and instruction manuals, purchase receipts or proof of ownership, medical records documenting the injury, maintenance or repair history, and prior complaints or recall notices for the same product.
Three federal agency databases can also provide critical context when investigating defects:
A product history of safety issues, prior incidents, or an active recall can be significant evidence in a defect claim.
Deadline Alert: Texas product liability claims are subject to both a two-year statute of limitations from the injury date and a 15-year statute of repose from the product’s first sale date. Both deadlines can permanently bar a claim. Preserving the product and beginning an investigation promptly after an injury is critical to protecting your options.
Disclaimer: This article is for informational purposes only and does not constitute legal advice. For legal guidance tailored to your specific situation, consult a licensed attorney.
Talk to a San Angelo Product Liability Attorney
Determining whether a product is legally defective requires technical investigation, legal analysis, and prompt action. Webb, Stokes and Sparks is ready to help. Reach out through the contact page or call (325) 442-0711 to discuss your situation.
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314 W Harris Ave
San Angelo, TX 76903